make usb drive bootable

A FEW THINGS YOU NEED TO CONSIDER IN ADVANCE.

1. The PC has to support booting from a USB flash/pen/key drive. There may be anywhere from 1-3 items to change in the BIOS to make this possible assuming your BIOS supports it. Some bios's may refer to your flash drive as a USB floppy or USB zip. Of course there are exceptions, perhaps some are covered here.
2. The USB flash drive must support booting from it in general.
3. The flash drive must contain the boot/system files.
4. The flash drive must have bootsector area. This is done with special utilities.
5. References to "A:" drive lines in the autoexec.bat and/or config.sys files you copy to the drive after you make it bootable may result in errors.
6. You "may" have to format your floppy disk first in WinXP before you create a bootdisk as XP may "not" like working later on with a disk formatted otherwise.
7. Included below is a bootable ISO of DOS 7.1 which may be used with some of these methods if you do not have a 1.44 drive.

(click read more to view all tips)

METHODS

Method 1 - Make your flash drive bootable using Bart's mkbt util:
http://www.nu2.nu/mkbt/ | Alt: mkbt20.zip

Put a bootable floppy disk in your A: drive or create one using Windows.
Download mkbt20.zip and unpack to to new temp folder you create.
Go to the temp folder.
Extract the bootsector from the bootable floppy disk. eg Open a DOS Window and go to the directory where you extracted MKBT. Type:

mkbt -c a: bootsect.bin

The boot sectors from the bootable floppy disk have just been saved to a file in the temp folder you created.

Format the flash drive in FAT or FAT16.

Copy the bootsector to the flash drive. Open a DOS Window and go to the folder where you extracted MKBT. Type:

mkbt -x bootsect.bin Z:

"Z" represents the flash drive drive Letter. So if your flash drive has another drive letter, then change the "Z" accordingly.

Now you can [grin] "should" be able to copy the utils you need to the pen drive.




Method 2 - Try these 2 USB Flash Drive Utilities by HP/Compaq. They work with Most other brands of flash drives as well.

hpflash2.zip HP USB Disk Storage Format Tool. Formerly called hpflash1.zip

HP Drive Key Boot Utility Version 7.41
Download

"I would put a little extra in there." Says a fan who emailed me with no name:)

For the downloads section I use nLite to make and create the image file as you can import the service packs and do some tweaking to the install files.

http://www.nliteos.com/download.html

1. Install the HP USB Disk Storage Format Tool and run the program.
2. Select the Device and the File system from the drop down menus and click start.
3. Close the above program and install and run the HP Drive Key Boot Utility. Selecting the appropriate drive letter. Click Next.
4.Select the circle on the top that says create New or Replace Existing Configuration. Click Next.
5. Select the circle labeled Hard Drive. Click Next.
6. Select Create New Filesystem. Click Next.
7. Select the circle labeled HP Firmware Flash Package. Click Next.
Click Finish